pharmasteel
pharmasteel
     
 
 
     
     
     
 

Tanks For Pharacutical and Industrail companies

Production Lines

  • Zero Dead leg valve
  • Diaphragm valve
  • Sample valve
  • Manhole cover ( top mount type - side mount type )
  • Stainless steel Tubes
  • Stainless steel Elbow
  • Stainless steel Reducer
 
 

1. SINGLE TANKS 

single_tank

Description and application The tank is for storage or filling , cold pharmaceutical preparation processes and Storage of ( P.W ) purified water. 

Technical Specification :

  • Internal surface in contact with the product made of Stainless steel AISI 316L
  • Bottom with Dished end and outlet ( provided with valve - Zero dead-leg - diaphragm valve - butterfly valve ).
  • Dished top with Manhole
  • External and other parts from Stainless steel AISI 304 .

single tank

single tank single tank

single tank

Accessories :

    • Magnetic Stirrer. - Vertical Agitator .
    • Sight glass with lamp.
    • Level measuring ( Radar - Conductivity .... etc ).
    • Diaphragm pressure gauge with glycerin .
    • Safety valve stainless steel 316 L with Tri-clamp.
    • Filter with 0.2 um ( with housing stainless steel 316 l or disposable.
    • Spray ball ( Fixes , Rotary or jet type)
    • Sampling valve stainless steel 316 L.
    • Circulation pump for product ( centrifugal or rotary lobe pumb).
    • Control panel ( with electrical components ).
 
   
 

2. INSULATED TANKS

 

insulated_tank

Description and application

The tank is for storage or filling and cold or hot pharmaceutical preparation processes keep the product temperature for a long-tirm
Storage of ( P.W ) purified water , 

Technical Specification :

  • internal surface in contact with the product made of Stainless steel AISI 316L
  • Bottom with Dished end and outlet ( provided with valve - Zero dead-leg - diaphragm valve - butterfly valve ).
  • Dished top with Manhole .
  • External and other parts from Stainless steel AISI 304 
  • The shell and the bottom of the tank are insulated with insulation material ( glass wool ) thickness 50 mm density 24 with aluminum cover.

Accessories :

  • Magnetic Stirrer. - Vertical Agitator .
  • Sight glass with lamp.
  • Level measuring ( Radar - Conductivity .... etc ).
  • Diaphragm pressure gauge with glycerin .
  • Safety valve stainless steel 316 L with Tri-clamp.
  • Filter with 0.2 um ( with housing stainless steel 316 l or disposable.
  • Spray ball ( Fixes , Rotary or jet type)
  • Sampling valve stainless steel 316 L.
  • Circulation pump for product ( centrifugal or rotary lobe pump).
  • Control panel ( with electrical components ).
 
   
 

3. DOUBLE JACKET TANK

tank

Description and application

The tank is insulated with dimple jacket for heating and cooling surface for efficient and economic energy and used in storage of ( W.F.I ) Water for injection , or preparation preparation processes and heating the ( P.W ) before preparation. and used for Pharmaceuticals processing such as , syrup & suspension ... etc 

 

Technical Specification :

  • Internal surface in contact with the product made of Stainless steel AISI 316L
  • Bottom with Dished end and outlet ( provided with valve - Zero dead-leg - diaphragm valve - butterfly valve ).
  • Dished top with Manhole ( pressurized with sealed or non-pressurized with sealed ).
  • Double jacket with dimple for heating and cooling . 
  • The shell and the bottom of the tank are insulated with insulation material ( glass wool ) thickness 50 mm density 24 with aluminum cover.
  • External shell , bottom and legs ... etc from Stainless steel AISI 304 .

Accessories :

  • Homogenizer in the tank bottom
  • Magnetic Stirrer. - Vertical Agitator .
  • Sight glass with lamp.
  • Level measuring ( Radar - Conductivity .... etc ).
  • Diaphragm pressure gauge with glycerin .
  • Safety valve stainless steel 316 L with Tri-clamp.
  • Filter with 0.2 um ( with housing stainless steel 316 l or disposable.
  • Spray ball ( Fixes , Rotary or jet type)
  • Sampling valve stainless steel 316 L.
  • Circulation pump for product ( centrifugal or rotary lobe pumb).
  • Control panel ( with electrical components ).
 
   
 

4. DOUBLE WALL TANK

double wall tank

Description and applications:

The tank is double wall for preparation and transfer product to keep the temperature for filling processes and self heating with heating elements and used for Pharmaceuticals , suppository, syrup & suspension ... etc transfer or preparation

Technical Specification :

  • Surface Roughness Ra < 0.4 um. 
  • Tank and agitator from stainless steel 316L and mechanical seal for prevent pressure leak, Manhole with gasket silicon rubber , Spray ball , sight glass with halogen lamp , socket for gas and etc .... .
  • internal surface in contact with the product made of Stainless steel AISI 316L
  • Bottom with Dished end and outlet ( provided with valve - Zero dead-leg - diaphragm valve - butterfly valve ).
  • Dished top with Manhole ( pressurized with sealed or non-pressurized with sealed ).
  • Double wall with heating elements . 
  • The shell and the bottom of the tank are insulated with insulation material ( glass wool ) thickness 50 mm density 24 with aluminum cover.
  • External shell , bottom and legs ... etc from Stainless steel AISI 304 .

Accessories :

  • Homogenizer in the tank bottom.
  • Magnetic Stirrer. - Vertical Agitator .
  • Sight glass with lamp.
  • Level measuring ( Radar - Conductivity .... etc ).
  • Diaphragm pressure gauge with glycerin .
  • Safety valve stainless steel 316 L with Tri-clamp.
  • Filter with 0.2 um ( with housing stainless steel 316 l or disposable.
  • Spray ball ( Fixes , Rotary or jet type)
  • Sampling valve stainless steel 316 L.
  • Circulation pump for product ( centrifugal or rotary lobe pump).
  • Control panel ( with electrical components ).
 
   
 

Production Lines

 
 

C.I.P( clean in place ) line.

cip

Is a method of cleaning the interior surfaces of pipes, vessels, process equipment, and associated fittings, without disassembly

Cleaning procedure

  • Recovery of product residues by scraping, drainage and expulsion with water
  • Pre-cleaning with ( P.W ) purified water to remove the left product.
  • Cleaning with suitable detergent for product
  • Cleaning left detergent with ( P.W ) purified water
  • Cleaning with ( W.F.I ) water for injection
  • sterilization in place ( S.I.P ) by pure steam.

flow chart cip

Cleaning factors

1. Chemical factor                 2. Mechanical factor
3. Thermal factor                   4. Time factor

Design for CIP

In practice there is no limitation to satisfy individual demands as to the size & complexity of CIP unit, the CIP station consists of necessary equipment for storage ,monitoring and distribution of cleaning fluids to the various CIP circuit Pharma Steel perform the full design For the C.I.P Unit including ( tanks - Pipes ... etc. ).

Types of CIP

  1. Centralized C.I.P
  2. Mobile C.I.P
 
   
 

W.F.I ( water for injection )line.

WFI loob

Water for Injection Systems comprise of W.F.I is the water for sterile preparations that must satisfy the highest specifications defined by various Pharmacopoeias. Quality acceptance includes complying to physical, chemical, microbiological and pyrogen limits. W.F.I should therefore be produced by a totally reliable and reproducible method. The equipment used for producing, storing and distributing WFI should be of sanitary construction, should have high degree of surface finish and should not have any dead ends or stagnant areas.

Based on raw water analysis, Pharma Steel will design the pre-treatment system to provide water suitable for distillation and Pure Steam production

 
 

W.F.I loop Including :

  • Tanks
  • Pumps
  • Valves
  • Flow meter
  • Tubes and fittings
  • Control panel

 

 
   
  P.W ( purified water ) line.  
 
W.F.I
 
     
   
  Turnkey projects  
 
G.F
 
     
 
 
 
 
 
 
     
 
 
     
 
 
   
  Laminar flow units  
 
 
  Description:  
 

Made from stainless steel 304 and 316L  including the following :

  • Control panel.
  • Filters.
  • Fans for Air distribution.
  • Lights.
  • Two Manual Pneumatic gates with push button.
  • Heba Filter.
  • Pre-Filter.
 
 

Applications :

 
 
  • Sterile filling & packaging.
  • Pharmaceutical processing.
 
  Finishing:  
  All internal welds is to be ground smooth   and polished finish to match base  material  
     
     
     
   
     
     
     
  we supply the following form Stainless steel 316 L and 304 :  
 

 

Bottom Mixer
Centrifugal Pump
Self Priming Pump
Rotary lobe Pump
Magnetic Stirrer
safety valve
angle valve
Pressure gauge
Zero deadleg valve Tri-clamp end neomatic
Manhole cover
Zero deadleg valve for tank bottom
Zero deadleg valve for lobe
Zero deadleg valve welded end
Zero deadleg valve Tri-clamp end
Zero dealeg valve elbow end
Use point with valve
Diaphram three way valve
Heavy duty Diaphram two way valve
Diaphram two way valve
Butterfly valve with actuator
Check valve
Fixed spray ball
Rotary spray ball
Elbow welded end
T welded end
Sanitary stainles steel tube
Reducer
Tri-clamp weld end
Clamp heavy duty
Tube support
T with union
Union welded end
Tri-clamp with hose end
Elbow with union
Sight glass wth lamp
 
     
   
  other products